APPLICATION 04
Carboxymethyl Starch for Reactive Printing
Reactive printing on cellulose fibres runs with electrolyte containing print pastes so paste stability water retention and clean wash off decide outline sharpness and handle When evaluating carboxymethyl starch for this process share the fabric fixation route recipe required powder or flake form and target viscosity KARN will use this information to arrange sample and TDS confirmation no grade is pre assigned on this page
How to evaluate carboxymethyl starch for reactive printing
For reactive printing on cellulose fibres the print paste contains electrolytes so evaluate CMS for paste stability at the actual electrolyte level water retention that keeps outlines sharp and clean wash off that preserves fabric handle Prepare a trial with the actual fabric fixation route and recipe record whether powder or flake is required and the target viscosity or test method Grades K5 K6 or K9 differ in raw material DS level and confirmed viscosity range the final grade and form require a representative sample and the current TDS
Process suitability
- Record the fixation route steaming or cold pad batch
- Check paste stability with the actual electrolyte level
- Confirm wash off and handle before production
CMS grades available for confirmation
Listing does not confirm suitability for this process Validate the grade with a sample and the current TDS
Continue the CMS procurement evaluation
Reactive evaluation information to send
- Candidate K6 K5 K9 grade or grade not yet selected
- Raw material DS and sample or batch reference
- Powder or flake form
- Fabric type and fibre composition including cotton viscose lyocell or blends
- Reactive dye class colour and whether the shade is used alone or in a combination
- Actual print method screen or equipment conditions and pattern coverage
- Complete print paste recipe context including CMS loading alkali system electrolyte or salt level urea or humectant and other auxiliaries with actual amounts where disclosure is possible
- Target paste viscosity and the measured CMS result with its method
- Paste preparation water mixing hydration holding and measurement conditions including paste holding time after alkali addition where relevant
- Fixation route and actual conditions for steam temperature and time or cold pad batch dwell
- Washing sequence including cold wash hot wash soaping neutralization if used and finishing
- Current observations for paste stability after alkali addition colour yield outline definition penetration staining wash off and handle
- Whether the trial uses a single dye or a combination and how shade reproducibility will be assessed
- Acceptance criteria and the procurement decision the trial must support
Independent reactive printing process context
This study compared sodium alginate with carboxymethyl starch samples of different degrees of substitution in reactive colour print pastes on cotton It is background context and does not test KARN grades or prove suitability for a specific production recipe
- Chemistry of Fiber Reactive and Reactive Disperse Dyes in the Printing ProcessCotton Incorporated Technical Bulletin ISP 1015 Copyright 2006Read the Cotton Incorporated PDF
The bulletin explains reactive dye fixation with alkali and states that starch based thickeners can react with the dyestuff which makes thickener selection critical It presents sodium alginate as a reference thickener that does not react with the dye and is stable to the electrolytes present in the print paste These points define what to verify with a modified starch and are not a CMS test result
- A new insight into the rheological properties of alginates and carboxymethyl starches for printing of reactive coloursBandyopadhyay Mukhopadhyay Afini Salaskar Acharekar Indian Journal of Fibre and Textile Research 1999 volume 24 issue 1 pages 49 to 57Read the NIScPR PDF
The study compared sodium alginate with CMS samples of different degrees of substitution in reactive colour print pastes on cotton and related rheological behaviour to printing performance It reported that apparent viscosity alone did not predict print quality and that one CMS sample closely matched the alginate reference The CMS samples were not KARN grades and the study does not define a KARN production recipe
What the sources do not establish
The Cotton Incorporated bulletin states that starch based thickeners can react with reactive dyes and that thickener selection is critical It does not test carboxymethyl starch or KARN grades The 1999 study used laboratory prepared CMS samples with degrees of substitution from 0.23 to 0.30 and one reactive print paste recipe on cotton It did not test KARN K5 K6 or K9 and does not establish a production recipe alkali dose electrolyte level fixation schedule or wash off protocol Its finding that apparent viscosity alone did not predict print quality is a reason to evaluate the actual print result rather than transfer a study concentration to KARN CMS